FRP (Fiberglass Reinforced Plastic) tanks are an established option for water storage and chemical processes with their capabilities of corrosion resistance, high strength-to-weight ratios, long life cycles and easy maintenance. But, like any kind of industrial equipment, the installation can be daunting if you’re not fully prepared. This guide covers all the important steps you need to follow for a quick and hassle-free installation to help prevent expensive failures, thus getting your FRP tank in service within no time.
Why Choose FRP Tanks?
Before diving into the installation, it’s worth briefly covering why FRP tanks are the ideal choice for many industries. With a corrosion resistance that is off the charts compared to traditional steel and materials, they are built for longevity. FRP tanks are much lighter, almost weightless, compared to the other types of tanks. They are used for a variety of applications, including the storage of chemicals and wastewater as well as potable water in industrial settings or municipal locations.
Preparing the Installation Site
When installing FRP tanks, no matter how you do it or who does the work for you, success starts with locating a suitable site. Seemingly simple, but it is the key to getting the tank to work efficiently.
Foundation Check: Check whether the location of your tank installation has a stable and flat base. The ground will need to support the full weight of the tank when it is full. For larger tanks, a concrete slab is recommended. Do remember to keep two feet of free space around the tank for installation and inspection purposes.
Space Allocation: Ensure there is plenty of room across the perimeter from the tank to allow it for maintenance and future inspections. Both safety and operating efficiency require clear pathways throughout the plant.
Environmental Conditions: FRP tanks are designed to withstand harsh external conditions and extreme weather. However, it’s important to ensure that the installation site has proper drainage. This helps prevent water accumulation around the tank, which could potentially affect its stability and longevity.
Assembling the Right Tools
Assembling FTC lightweight FRP panel-type water tanks is a quick and simple process – thanks to their modular design. All you will need are a few basic tools and helpful team members. Before installing your FRP tank, it’s essential to gather the right tools to ensure an efficient and safe process. Key tools to consider include an impact wrench, a torque wrench, industrial scissors, and leveling tools to ensure correct positioning. For a comprehensive list of necessary tools, please contact us.
Installation Process
Here’s a breakdown of how to install your FRP tank efficiently:
Review Installation Materials: If your installer is not familiar with FTC FRP Panel Tank installations, it’s crucial to study the assembly video and manual thoroughly. Each tank comes with a specific manual that includes a panel placement chart to guide you through the process.
Follow the Instructions: Use the tank installation manual along with the drawing and video to complete the installation. If you encounter any issues or have questions during assembly, don’t hesitate to contact FTC Tanks for support.
Ensure Proper Overflow Management: Each tank, or each compartment of divided tanks, should be equipped with overflow pipes. These should be set at the correct level and have an adequate internal diameter to prevent overfilling.
Consider Expert Assistance: FTC Tanks offers the option to have a factory-trained assembly supervisor on-site. This service can provide valuable guidance and ensure a smooth installation process.
Final Thoughts
Though the process of an FRP tank installation may seem to be rather complicated, it is possible to cope with it successfully by following the steps presented in the guide. Applying these recommendations can help minimize the possibility of certain problems and ensure that the tank will be used for a long time.
If you’re looking for reliable, high-quality FRP tanks, FTC Tanks offers a wide range of customizable solutions for industrial, municipal, and commercial applications. With over 40 years of expertise, we offer durable, corrosion-resistant tanks that are easy to install and maintain. Our team of experts is ready to provide comprehensive support throughout the entire installation process.Visit FTC Tanks to learn more about our FRP tank solutions that can meet your storage needs. Contact us today for a consultation, and ensure your next FRP tank installation is a success!
